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Worst advice ever!!!! @ jo & em - thank you :) @ bugboy - gonna have a look at sealing the hole in the cap from the outside with resin to see if that's the issue, hopefully will solve the issue temporarily but long term fix preferred. Had a look on Jon whites site and should be able to find...

Looking for a petrol cap for my beetle as my fuel economy is literally plummeting!! Was chatting to a mechanic I know at the weekend and figures back pressure is forcing the fuel out as the petrol cap doesnt have a tight seal. Anyone have one lying about that they could donate that could solve...